THE COMPLETE ROADMAP

Seven steps from building ponds to packing spirulina.

Read each step to see what the team needs to do and what must be checked before moving to the next step.

01

Plan the site & test the water

Check the land, soil, flood risk and drainage. Make sure the site has access, water and electricity. Decide where the ponds and buildings will go before building starts.

What must be ready

  • Approved survey and geotechnical report
  • Full source-water analysis
  • Utility and drainage concept
  • Site layout and permission register
02

Prepare the ground & build ponds

Clear and level the ground. Build drains to keep rainwater away. Make the large growing ponds and small starter ponds, with safe paths, fencing and toilets.

What must be ready

  • 60 large growing ponds
  • 4 small starter ponds
  • Tested subgrade and bunds
  • Roads, drains and safe access
03

Line the ponds, cover them & keep water moving

Put protective fabric and a strong plastic liner inside each pond. Check for leaks. Add covers, pipes and paddle wheels that keep the pond water moving.

What must be ready

  • 1.0 mm minimum HDPE planning basis
  • Seam and leak-test records
  • 60 × 0.5 HP mixing systems
  • Weather and contamination protection
04

Prepare water, nutrients & starter spirulina

Set up water tanks, cleaning equipment and pumps, including a spare pump. Add the agreed nutrients to the water. Start checked spirulina in the small ponds before moving it into larger ones.

What must be ready

  • ≥35 m³/day source capacity target
  • 100–150 m³ usable storage
  • Water-system wet test
  • Quality team approves starter spirulina before moving it
05

Grow spirulina & check the ponds

Staff check every pond and record how the spirulina is growing. Keep equipment clean. If anything looks wrong, keep that pond separate until the quality team decides what to do.

What must be ready

  • Twice-shift pond readings
  • Microscopy and density checks
  • Controlled culture transfers
  • Deviation and corrective-action records
06

Harvest, press & dry

Collect spirulina only from ponds that have passed checks. Filter it, press out water and dry it carefully. Keep a batch number throughout. Check dryness and quality before grinding.

What must be ready

  • Food-grade filtration
  • Traceable press and dryer loads
  • Clean material movement
  • Quality team approves the dried batch
07

Grind, pack & check before sale

Clean and check the equipment first. Grind and sieve the dried spirulina. Pack it and check the weight, seals and labels. Test the finished batch and keep a sample before sending it to customers.

What must be ready

  • Powder, capsule, tablet and bulk formats
  • Check how many packs and labels were used
  • Finished-product test report (COA)
  • Keep a sample and a record of who receives each batch

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